skid mounted reciprocating compressor

skid mounted reciprocating compressor for CNG station

Skid-mounted reciprocating compressor through the reciprocating motion of the piston, the equipment can effectively compress the gas to the required working pressure, and is widely used in hydrogen energy, petrochemical, metallurgy, gas treatment and energy industry and other fields.

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Description

The skid-mounted design of our reciprocating compressors integrates all major components—including the compressor, cooling system, drive, and control system—into a single frame for easy transportation and rapid deployment. This approach significantly reduces installation and commissioning time, making it ideal for applications needing quick startup and robust performance under demanding conditions.

Principle of Operation

Skid-mounted reciprocating compressors operate on the reciprocating piston compression principle:

  1. Suction process: Downward piston motion opens the suction valve, drawing gas into the cylinder.
  2. Compression process: Upward piston movement compresses the gas, increasing pressure and temperature to the desired level.
  3. Exhaust process: Once set pressure is achieved, the exhaust valve opens, releasing compressed gas to pipelines or storage.
  4. Return process: The piston returns to start a new cycle.

The integrated, skid-mounted design means all equipment is pre-assembled, allowing for fast onsite installation and commissioning.

Key Features

  1. High exhaust pressure and adjustable flow: Wide range of discharge pressure and volume for diverse working conditions.
  2. High volumetric efficiency: Energy-efficient operation reduces waste and lowers costs.
  3. Low speed design: Minimizes mechanical wear, noise, and vibration to enhance stability and extend service life.
  4. API 618 compliance: Meets international safety and reliability standards for oil, gas, and chemical industries.
  5. Multiple models and stages: Options from one to six stages (M-type, D-type, L-type, P-type, etc.) to match your application.
  6. Custom solutions: Tailored designs based on site-specific conditions for efficient, reliable operation.

Applicable Conditions

  • Booster gathering and transportation: For efficient, long-distance gas movement (natural gas, oil, etc.).
  • Gas storage reservoir injection and extraction: Provides high-pressure compression for gas storage operations.
  • LNG liquefaction: Delivers high-pressure gas for liquefied natural gas processing.
  • Gas treatment and processing: For dehydration, purification, CO2 capture, and more.
  • Flue gas pressurization: Enhances industrial flue gas treatment systems.
  • Central and branch pipeline pressurization: Maintains efficient pipeline network operation.

Application Areas

  1. Hydrogen industry: Storage, transport, and refueling operations for safe, high-pressure hydrogen delivery.
  2. Oil and gas industry: Gas boosting, transport, and petrochemical processing.
  3. Fluorine chemical and silicon industry: Stable gas compression for hydrogen fluoride, hydrogen chloride, and more.
  4. Metallurgical industry: Compression and transport of high-temperature gases for smelting and processing.
  5. Pharmaceutical and scientific research: High-precision, high-pressure gas supply for experiments and drug production.
  6. Aerospace and nuclear power: Reliable high-pressure gas delivery for advanced applications.