centrifugal compressor for the oil and gas industry

Large centrifugal compressors are specially designed to handle large quantities of gases, and can efficiently compress low-pressure gases to high-pressure conditions. The gas is compressed by the centrifugal force generated by the rotating impeller and is widely used in working conditions requiring high flow rates and high pressures.

Description

Centrifugal compressors ensure the stability of gases over long distances and in high-pressure operations. Equipped with high-powered motors and advanced engineering, they are essential in large-scale industrial production and energy conversion processes.

Technical Data of Centrifugal Compressors

  • Flow rate: 400 to 1800 m³/min
  • Discharge pressure: 0.6 to 150 bar
  • Main motor power: 1000 to 15000 kW
  • Main motor voltage: 380V, 3KV, 6KV, 10KV, 50Hz, 3Ph
  • Base size: 12000mm x 6500mm
  • Weight: 20000 kg to 70000 kg

Features of Centrifugal Compressor

  1. High flow rate and high pressure capability: Ideal for large-scale gas transportation and high-pressure operations, providing stable gas supply and supporting large-capacity transmission.
  2. High-efficiency design: Utilizes advanced centrifugal compression principles to reduce energy waste and ensure efficient, stable gas compression.
  3. Variety of voltage options: Compatible with 380V, 3KV, 6KV, 10KV, and more, for strong adaptability across regions and industries.
  4. Modular structure: Modular design enables easy installation, maintenance, upgrades, and reduces overall system operation and maintenance costs.
  5. Strong adaptability: Handles different gas types and working environments, especially suitable for natural gas, industrial gases, air, and other compressible gases.

Working Principle of Centrifugal Compressor

Centrifugal compressors operate based on centrifugal force. Gas enters the compressor inlet and is accelerated by a high-speed rotating impeller, generating significant centrifugal force. This force pushes the gas outward, where its kinetic energy is transformed into pressure energy within the compression chamber, completing the compression process.

  1. Gas inlet stage: Low-pressure gas enters via the air inlet and flows into the rotating impeller.
  2. Centrifugal acceleration stage: The impeller spins rapidly, increasing gas velocity and kinetic energy, pushing the gas to the compressor shell.
  3. Compression stage: Gas flows along the compressor wall, velocity is converted into pressure, forming high-pressure gas.
  4. Exhaust stage: Compressed gas is discharged through the exhaust port, completing the process.

Application Areas of Centrifugal Compressors

  1. Oil and gas industry:
    • Natural gas pipeline systems: boosts gas pressure for stable, long-distance transmission.
    • Oil refining: provides compressed air or gas to ensure continuity and stability in production processes.
  2. Chemical and petrochemical industries:
    • Fertilizer and chemical production: gas pressurization and delivery for smooth chemical reactions.
    • Core equipment for compressing and transporting nitrogen, hydrogen, and other industrial gases.
  3. Power and energy industry:
    • Power and nuclear plants: provides high-pressure air for gas turbine start-up and combustion air supply.
    • Energy recovery systems: enhances air supply and combustion efficiency.
  4. Air separation and oxygen production:
    • Air separation units: extract oxygen, nitrogen, argon, and supply gases for metallurgy, pharmaceuticals, and other industries.
  5. Metallurgy & Mining:
    • Metallurgy: provides pressurized gas for high-temperature smelting furnaces and pneumatic tools.
    • Mining: supports mining equipment and air delivery systems for resource extraction and processing.
  6. Space and aviation field:
    • Aviation engines and aerospace equipment: supplies the necessary air for compression and combustion, ensuring reliable operation of aircraft and spacecraft.