crawler crusher and vibrating screen with triple mesh

Crawler crusher and vibrating screen is a kind of high-efficiency equipment combining the functions of crushing and screening, which is designed to combine the two key processes of crushing and screening, and is applicable to the processing of many materials, widely used in mining, construction waste recycling, coal mining and other fields.

Description

Mobility is provided through a tracked drive system, allowing it to operate efficiently in complex and harsh environments. The design of the machine focuses on operational flexibility and efficiency, enabling it to be quickly put into production with high adaptability. The vibrating screen’s efficient screening function and hydraulic adjustment system can optimize working efficiency, improve energy utilization and meet different material processing needs.

The working principle of crawler crusher and vibrating screen:

Combine the crushing and screening functions to complete the crushing and screening separation of large materials in one equipment.

  1. Crushing link: the material firstly enters the crushing chamber of the crusher through the feeding equipment. In the crushing chamber, the crawler crusher utilizes the vibration crushing technology to crush the large materials with high efficiency. The effect of vibration improves the crushing efficiency and reduces the energy consumption, and at the same time, it helps the rapid processing of large materials.
  2. Screening link: The crushed materials are screened through three-layer vibrating screen. The screen mesh is layered according to the particle size of the material, separating the material and screening out the particle size that meets the requirements. The screen area of the vibrating screen reaches 10.8 square meters, which can deal with large-volume materials and ensure efficient screening.
  3. Hydraulic adjustment system: the vibrating screen is equipped with a hydraulic system, which can adjust the screening angle to meet the screening needs of different materials. At the same time, the hydraulic lifting system can facilitate the maintenance of the equipment and the replacement of the screen, reduce the downtime and improve the production efficiency.
  4. Drive system: the equipment adopts oil-electric hybrid drive mode, flexible selection of power modes to adapt to different working environments and operational requirements, providing strong power support and energy saving effect.

Features of crawler crusher and vibrating screen:

  1. High capacity: the feeding capacity can reach 360 tons/hour, which is suitable for large-scale material processing, and can efficiently crush and screen all kinds of mining materials, construction wastes and so on.
  2. Three-deck vibrating screen: equipped with 6000×1800mm three-deck vibrating screen, the screening area reaches 10.8 square meters, which greatly improves the screening efficiency and material processing capacity, and adapts to the screening needs of bulk materials.
  3. Strong flexibility: the equipment can choose oil-electric hybrid drive according to the demand, with higher flexibility, adapt to the changes of different working conditions, and be able to provide stable and efficient working performance.
  4. Hydraulic lifting function: vibrating screen with hydraulic lifting function, not only can adjust the screening angle, but also easy to maintain and replace the screen, the operation is more convenient.
  5. Energy-saving design: the installation of hydraulic load sensing pump, fuel utilization rate increased by 26%, effectively reducing the operating cost of the equipment and improving the efficiency of energy use.
  6. Deep Cavity Design: Adopting deep cavity crushing chamber design, it effectively improves the crushing efficiency, increases the capacity, and improves the production capacity.

Advantages of crawler crusher and vibrating screen:

  1. Dual function: the equipment combines crushing and screening in one, able to complete two important processes in one equipment, greatly reducing the number of equipment and improving the overall operating efficiency.
  2. Efficient screening: the design of the three-deck vibrating screen makes the equipment able to efficiently screen all kinds of materials, and adapt to the processing needs of large-volume materials, with strong screening capacity and high working efficiency.
  3. Flexible mobility: tracked design makes the equipment in a variety of complex terrain can move flexibly, avoiding the need for support legs or fixed foundation, simplifying the deployment process and shortening the start-up time.
  4. Energy saving and environmental protection: through the hydraulic load sensing pump technology, the equipment fuel utilization rate has been improved, can effectively reduce energy consumption and reduce emissions, in line with modern energy saving and environmental protection needs.
  5. Convenient maintenance: the design of hydraulic lifting and adjusting system makes the equipment easier to operate and shortens the downtime of the equipment when screen replacement and maintenance are needed.
  6. High capacity: deep cavity design and strong feeding capacity make the equipment still maintain efficient and stable operation under high load, and the capacity is increased by 10%.

Application fields of crawler crusher and vibrating screen:

  1. Mining industry: it is suitable for crushing and screening of ore, sand and gravel, etc. After mining, it can quickly and effectively screen out the materials with the required particle size and improve the production efficiency of the mine.
  2. Construction waste recycling: in the process of urban demolition, road construction, etc., the waste concrete, bricks and other construction waste can be screened and recycled by this equipment, providing an efficient solution for environmental protection and resource reuse.
  3. Coal mining industry: used for coal crushing and screening in coal mines, to ensure that the particle size of coal products meets the standard, to improve the production efficiency of coal mines and product quality.
  4. Cobblestone and gravel industry: in the screening of cobblestone, river sand and other mineral materials, it can efficiently separate materials with different particle sizes, ensuring the demand for raw material particle size in construction and road projects.
  5. Other industries: In industries that require large-scale material processing, such as construction, road, environmental protection and other fields, crawler crusher and vibrating screen can also play an important role.