Cryogenic compressors are specifically engineered to handle cryogenic ethylene and other deep-cooled gases, enabling the pressurization, transportation, and recovery of gases at temperatures from -30°C to -160°C. They ensure reliable and stable operation for key industrial processes involving extremely low temperatures.
Main Features of Cryogenic Compressors
- Low-temperature resistant: Constructed with cryogenic alloys, stainless steel, or advanced composite materials, ensuring stable operation at -160°C without embrittlement or material failure.
- Efficient gas compression: Features optimized design elements such as multi-stage compression, cryogenic sealing, and efficient cooling mechanisms to boost compression efficiency and reduce energy loss.
- Strong gas tightness: Utilizes specialized low-temperature sealing technology to prevent leakage of cryogenic ethylene, enhancing safety and minimizing gas loss.
- Adaptable design: Available in reciprocating, screw, or centrifugal types to meet various flow, pressure, and environmental requirements.
- Intelligent control: Equipped with temperature and pressure sensors plus intelligent monitoring systems for safe operation, remote monitoring, and fault alerts.
Working Principle of Cryogenic Compressor
- Low-temperature gas intake: Ethylene gas at temperatures as low as -160°C enters the compressor through the suction line.
- Gas pressurization:
- Reciprocating compressors use pistons for multi-stage pressurization inside the cylinder.
- Screw compressors compress gas via meshing rotors for continuous and stable delivery.
- Centrifugal compressors utilize high-speed impellers to convert kinetic energy into gas pressure.
- Temperature control and cooling: Integrated cooling systems (e.g., deep-cooling heat exchangers, coolant circulation) manage rising temperatures during compression, preventing unwanted phase changes or thermal expansion.
- Compressed gas output: The pressurized ethylene is delivered to downstream processes such as chemical production, liquefaction plants, or storage systems.
Application Areas of Cryogenic Compressors
- Ethylene industry: Essential for the storage, transportation, and recovery of cryogenic ethylene in petrochemical processes.
- Petrochemical and chemical industries: Used in ethylene cracking, cryogenic gas separation, and cooling to enhance ethylene transportation efficiency.
- Deep-cooling gas engineering: Suitable for LNG, liquid hydrogen, and liquid helium, supporting stable pressurization and delivery at low temperatures.
- High-efficiency energy systems: Maintains pressure balance in hydrogen, LNG, ethylene, and other cryogenic storage and transportation systems, maximizing energy utilization.
- Scientific research and aerospace technology: Provides deep-cooled gas supply and efficient pressurization for cryogenic labs, superconducting magnet cooling, and aerospace propulsion systems.