electric top drive drilling vehicle for emergency rescue

This truck-mounted drilling rig adopts an electric drive system and modular design, supports large-diameter drilling and various drilling methods, and can flexibly adapt to complex working conditions. It is widely used in emergency rescue, coal mining, geothermal, and oil and gas fields, significantly improving construction efficiency and safety.

Description

Truck-Mounted Electric Top Drive Drilling Rig for Emergency Rescue

This truck-mounted electric top drive drilling rig is specially developed for emergency rescue scenarios, integrating advanced technologies such as rapid response, powerful performance, and intelligent automation. Through its vehicle-mounted main unit and modular structural design, it significantly enhances on-site emergency response speed and drilling capabilities, flexibly adapting to various complex working conditions and meeting the needs of both rescue operations and multiple engineering drilling tasks.

Main Features of the Electric Top Drive Drilling Vehicle

  • Rapid Response and Modular Design: Utilizes a vehicle-mounted main unit combined with independent modules, providing strong rapid response capabilities. From receiving a task to starting drilling on-site takes only a few hours, greatly shortening the rescue initiation time.
  • Large Diameter and Strong Power: Supports drilling diameters up to 1.2 meters, with a lifting and bearing capacity of up to 1800kN, easily achieving efficient formation of large-diameter rescue holes.
  • High Torque Top Drive Performance: Continuous drilling torque of 22kN.m, maximum torque of 35kN.m, and maximum travelling block speed of 0.667m/s enable fast drilling and hole formation.
  • Multi-Process Compatibility: Can be equipped with a drilling pump or air compressor, supporting various drilling processes such as mud circulation, air lift reverse circulation, direct and reverse circulation DTH hammer drilling, and more to suit complex working conditions.
  • Precise Feed and Deviation Control: Features “free-fall” drilling and ≤3kN constant pressure automatic feed accuracy, effectively controlling well deviation and achieving fast and accurate penetration.
  • Energy Saving and High Efficiency: All core equipment adopts AC variable frequency electric drive and rare-earth permanent magnet synchronous direct-drive technology. Grid power operation can save up to 60% energy, diesel generator operation saves 10% to 30%, making it environmentally friendly and significantly reducing carbon emissions.
  • Intelligent Monitoring and Safety Protection: Integrated digital monitoring system and multiple safety protection programs provide real-time monitoring of downhole and critical equipment data, effectively preventing downhole and wellhead operation accidents.
  • Efficient Drill Handling: Two-speed winch combined with lifting rings and elevators optimizes the workflow, improves efficiency, and extends the service life of drilling tools.
  • Automated and User-Friendly Operation: Dual-position driller’s cabin design and water-cooling noise reduction system, support for constant pressure/speed auto-feed and fully automated drill pipe handling, greatly reduce manual labor intensity, allowing high-efficiency operation with minimal personnel.

Application Areas

The truck-mounted electric top drive drilling rig plays a vital role in mine rescue operations and is also suitable for drilling coal mine grouting holes, geothermal wells, and oil and gas wells within 3,000 meters, as well as large-diameter borehole drilling within 1,000 meters. Its exceptional power and adaptability enable efficient and safe drilling in large-scale projects, complex geological conditions, and emergency rescue situations.

Technical Parameters
electric top drive drilling vehicle for emergency rescue
Model B-25DC
Drilling Performance Drilling Depth (φ114mm Drill Pipe) 2500m
Max. Borehole Diameter Φ1200mm
Max. Static Hook Load 1500kN
Max. Drill String Weight 750kN
Top Drive Pressurization Capacity 200kN (including top drive self-weight)
Applicable Drill Pipe Length 13.3m
Travelling System Low Gear Hook Hoisting Speed 0 to 0.314m/s (stepless speed regulation)
High Gear 0 to 0.667m/s (stepless speed regulation)
Effective Number of Ropes 6x7
Wire Rope Diameter Φ24mm (Grade 1870)
Top Drive Drilling Device Structural Type Rare-earth Permanent Magnet Synchronous Motor Direct Drive
Rotational Speed 0 to 200r/min (stepless speed regulation)
Drilling Torque 22kN.m (continuous)
Max. Breakout Torque 35kN.m (intermittent)
Rated Load 1500kN
Rated Power 235kW
Mud Channel Diameter Φ105mm
Mud Channel Pressure 35MPa
Main Winch Structural Type AC Variable Frequency Motor + Two-speed Gearbox
Max. Input Power 315kW
Fast Rope Speed (Low Gear) 0 to 3.767m/s
Fast Rope Speed (High Gear) 0 to 8m/s
Fast Rope Tension (Low Gear) 125kN
Fast Rope Tension (High Gear) 62.5kN
Main Brake Type Energy Consumption Brake
Safety Brake Hydraulic Disc Brake
Automatic Drilling Feed Feed Speed 0 to 0.01m/s (hook speed)
Feed Accuracy ≤3kN
Feed Mode Constant Pressure or Constant Speed
Mast Structural Type Two-section Telescopic Assembly
Rated Load 1500kN
Effective Height 20m
Drilling Platform Platform Height 2.2m
Rated Load 1500kN
Main Chassis Structural Type 10x10 Special Truck-mounted Chassis
Emission Standard China VI