energy saving ball mill with integrated body and chassis

The energy saving ball mill adopts double row spherical bearings and an overflow discharge system, which not only improves the processing efficiency of the mill, but also significantly reduces energy consumption.

Working Principle of Energy Saving Ball Mill:

Energy-saving ball mill is a horizontal cylindrical rotating equipment, driven by outer edge gears, and usually divided into two bins with lattice type design. The material enters the first bin of the mill through the feeding device, where a stepped or corrugated liner and steel balls of different specifications are set. As the cylinder rotates, the steel balls are brought to a certain height by centrifugal force and then fall down, producing strong impact and grinding effect on the materials. The roughly ground material then enters the second bin through a single-layer bulkhead, where flat lining plate and steel balls continue to grind the material finely. The finished powder is discharged through the discharge grate plate, completing the grinding process.

Technical Advantages of Energy Saving Ball Mill:

1. Energy-saving design: Utilizes self-aligning double-row centripetal spherical roller bearings, reducing running resistance and energy consumption by about 30% compared with traditional equipment.
2. Optimized volume: The cone cylinder design at the discharge end increases the effective volume and optimizes media distribution, further improving grinding efficiency.
3. Environmental protection: Equipped with a grease lubrication system to avoid heavy metal pollution, making lubrication more convenient and environmentally friendly.
4. Reduced power consumption: The matched motor power is 18% to 25% lower than that of traditional ball mills, and it also saves on lubricating oil and cooling water, further reducing operating costs.

Application Areas of Energy Saving Ball Mill:

This mill is widely used in mining, chemical, building materials, electric power, and other industries. It is particularly effective for ore grinding, coal grinding, glass manufacturing, ceramic production, and raw material grinding in cement plants. Suitable for various materials and occasions requiring fine grinding and high output, such as metal ores, non-metallic ores, iron and steel, chemical fertilizer, and more.