frac blender unit for uniform mixing of sand slurry

The frac blender unit is a mixing device used for oilfield fracturing operations. It can uniformly blend proppant, chemicals, and fluids in preset ratios to ensure stable fracturing fluid performance, and is widely applicable to fracturing operations in oil and gas wells, as well as shale gas and coalbed methane development.

Description

The Frac Blender Unit: High-Efficiency Oilfield Mixing Device

The frac blender unit is a high-efficiency mixing device specially designed for oilfield operations. It can uniformly blend fracturing slurries of different viscosities, sand ratios, and densities according to various fracturing process requirements. This equipment is widely used in sand control for oil and gas wells, fracturing acidizing, as well as in the development of shale gas and coalbed methane. Equipped with a proprietary intelligent control system, the frac blender unit enables precise automatic control of sand-liquid density and various chemical additives, with operation supported either directly on the equipment or remotely from the data van. Displacement specifications range from 12 bbl/min to 75 bbl/min, meeting the needs of different scales of fracturing operations.

Features of the HS360 Frac Blender Truck

  • Fully hydraulic transmission combining open and closed systems for high transmission efficiency, reduced heat generation, and stable, reliable operation.
  • Innovative tank-in-tank design for improved mixing uniformity.
  • Equipped with imported radar level gauges for real-time liquid level monitoring, effectively preventing overfilling or low levels and ensuring operational safety.
  • Simple manifold structure supporting dual suction and dual discharge, allowing flexible on-site vehicle arrangement.
  • Multi-channel liquid filling system to meet various process requirements.

Features of the HS210 Frac Blender Truck

  • Mechanical transmission suitable for high sand ratio and large displacement operations, ensuring efficient power delivery and excellent performance.
  • Also equipped with imported radar level gauges to ensure stable liquid levels during operation.
  • Simplified manifold design supports dual suction and dual discharge, enabling flexible adaptation to different site layouts.
  • Multi-channel liquid filling meets diverse process needs.

Application Fields

  • Sand control during oil and gas well fracturing operations
  • Fracturing acidizing operations
  • Unconventional energy development such as shale gas and coalbed methane
  • Engineering scenarios requiring on-site mixing of high-viscosity, high sand ratio fracturing fluids
Technical Parameters
frac blender unit for uniform mixing of sand slurry
Model HS150 (60 barrels) HS210 (75 barrels) HS360 (100 barrels)
Maximum clean water output of sand pump (cubic meters per minute) 10 12 16
Maximum working pressure (MPa) 0.7 0.7 0.7
Maximum sand delivery of sand pump (cubic meters per minute) 3 4.5 6
Number of liquid additives (pcs) 2 3 or more 4 or more
Number of dry additives (pcs) 1 1 2
Mixing tank volume (cubic meters) 1.4 1.5 1.6
Dimensions (mm) 10800x2500x4120 12000x2500x4000 125000x2500x4000
Weight (kg) 23450 29500 31000