horizontal ultrafine impact mill for protein extraction

Horizontal Ultrafine Impact Mill Overview

Horizontal Ultrafine Impact Mill is widely used in food, chemical, pharmaceutical and other industries, which can provide efficient and precise pulverizing solutions. Horizontal Ultrafine Impact Mill adopts advanced mechanical pulverization and classification technology, which can be combined with other equipment to form a production line to deal with protein separation and extraction of agricultural products such as pea protein, wheat protein, etc., to further meet the demand for ultrafine powder in the high-end market.

Horizontal Ultra-fine Impact Mill Features

• Fine and adjustable particle size: the finished product has a wide range of particle size, from 2 microns to 180 microns, which can be flexibly adjusted according to different production requirements.
• High-efficiency grading system: Built-in advanced grading device makes the capacity increase by 15% and improves the overall production efficiency.
• Suitable for heat-sensitive materials: the air flow in the machine can play a cooling effect, suitable for weakly hot materials with low softening point, avoiding the problem of material deposition due to overheating.
• High-efficiency depolymerization function: it can deal with the agglomerated materials after wet processing, and carry out efficient dispersing and grading.
• Horizontal design, space-saving: the equipment adopts horizontal structure, without foundation installation, saving plant space and convenient layout.
• Automatic control: equipped with PLC automatic program control system, simple operation, support a key start and stop, greatly improving the convenience of operation.
• Environmentally friendly design: fully enclosed negative pressure operation, to ensure no dust leakage, the operating environment is cleaner.
• High safety: for flammable, explosive or oxidizable materials, the equipment can operate safely under the protection of inert gas to avoid safety accidents.

Advantages of Horizontal Ultra-fine Impact Mill

• The integration of ultrafine crushing and grading: in the crushing at the same time to achieve grading, to avoid over-crushing of materials, to ensure uniform particle distribution.
• Energy saving and temperature reduction: the internal airflow design can effectively reduce the temperature to avoid heat-sensitive materials from being damaged during processing.
• The ability to deal with agglomerated materials: suitable for efficient depolymerization, breaking up and grading of agglomerated materials after wet processing.
• High-efficiency grading: Built-in new grading device improves the crushing efficiency and significantly reduces the energy consumption in the production process.
• Convenient operation: PLC control, high degree of automation, improve the stability and efficiency of production.
• Adaptable: equipment design to adapt to a variety of material types, in the treatment of high toughness and fiber materials with outstanding performance.
• Environmental protection and dust-free: the fully enclosed negative pressure system effectively avoids dust leakage, ensuring a clean working environment and employee health.

Working Principle of Horizontal Ultra-micro Impact Mill

1. The material enters into the crushing chamber through the bottom inlet, and is firstly dispersed by the hammer head on the rotor rotating at high speed.
2. The scattered materials are scattered around the stator, into the rotor and stator composition of the crushing zone, resulting in strong impact and shear.
3. In the rotor high-speed rotation of a large number of air vortex and centrifugal force under the dual role of the material in the air flow and equipment within the mutual collision, friction, shear, to achieve ultra-fine pulverization.
4. The crushed material with the main airflow into the grading area. The fine powder which meets the requirement of particle size is taken away by the airflow and discharged out of the machine through the grading turbine and collected by the powder collecting device.
5. The coarse powder is beaten back to the cylinder wall through centrifugal force, and continues to flow back to the crushing area for secondary crushing, to ensure the uniformity of particle size distribution.

Horizontal Ultra Micro Impact Mill Application Areas

• Food industry: used to deal with food raw materials, is used for protein separation and extraction, such as pea protein, wheat protein and so on.
• Pharmaceutical industry: used in the production of drug raw materials, plant extracts, vitamins, vaccines and other high-purity powder.
• Cosmetic industry: used in cosmetic powder, paint and other fine cosmetic raw materials crushing and shaping.
• Chemical industry: used for ultrafine pulverization of chemical raw materials and catalysts, pulverization of heat-sensitive and tough materials.
• Agricultural field: for agricultural additives, fertilizers, plant protection agents and other agricultural products crushed and graded.
• Energy and environmental protection: for new energy materials (such as lithium battery materials, catalysts, etc.) and waste resources recycling in the application of ultrafine powder.