Ton Bag Packaging Machine (Jumbo Bag Packing Machine) Overview
The so-called “Ton Bag Packaging Machine” refers to the equipment for filling materials into large FIBC (Flexible Intermediate Container Bag) with a capacity of 500 kg to 1000 kg. The belt-type structure is suitable for handling materials with large granularity and poor fluidity, which makes the packaging process smooth, continuous and efficient, and is widely used in the bulk material logistics link in the energy, minerals, chemical and other industries.
Features of Jumbo Bag Packing Machine
- Adopting industrial-grade heavy-duty belt conveying device to ensure the conveying process is smooth and not blocked.
- Equipped with frequency conversion speed control system, according to the characteristics of the material can be flexibly adjusted fast, slow two feeding speed, optimize the packaging efficiency and weighing accuracy.
- The equipment integrates the whole process functions of automatic bag clamping, automatic weighing, automatic filling, bag loosening, bag removing and finished product conveying, reducing manual intervention.
- Equipment design modularization, according to the site requirements can be flexibly configured conveying line, dust removal system and automation auxiliary equipment.
Advantages of Jumbo Bag Packing Machine
- Suitable for block, flake or fragile, easily layered materials, to avoid strong impact caused by damage or sorting.
- Belt conveyor compared to the spiral, vibration and other ways to significantly reduce material wear and equipment loss, prolong the service life of the equipment.
- High degree of automation, low labor intensity, only one operator can complete the whole process, improve operational efficiency and safety.
- The weighing control system adopts multi-stage intelligent feedback algorithm to realize the weighing accuracy within ± 0.2% to ensure the consistency of packaging.
- Equipment compatibility, optional conveyor rail, pallet handling system, etc., to facilitate subsequent forklift or crane loading and unloading and stacking.
Working Principle of Jumbo Bag Packing Machine
- Hanging bag positioning: The operator will hang the lugs of the tonnage bag to the bag clamping mechanism, at the same time, the bag mouth set into the filling nozzle and sealing and clamping.
- Feeding start: After the equipment receives the start signal, the belt conveyor starts to run, and quickly and continuously conveys the materials into the tonnage bag.
- Intelligent measurement: The system detects the weighing unit in real time, and according to the preset weight, it automatically switches to the slow feeding stage to ensure the accuracy.
- Automatic stop and bag release: After reaching the target weight, the system stops feeding and releases the bag clamping mechanism automatically.
- Unloading and transferring: The finished tonnage bags can be moved to the stacking or loading area by forklift or conveyor for storage and transportation.
Application Areas of Jumbo Bag Packing Machine
- Energy industry: bulk transportation and export packaging of energy raw materials such as coal, needle coke, calcined petroleum coke, coal dust and so on.
- Mineral industry: copper concentrate, iron ore, bauxite, quartz sand, titanium ore and other bulk minerals quantitative packaging.
- Chemical industry: bulk logistics of chemical raw materials such as fertilizer, plastic particles, silicon powder, carbon black, etc.
- Metallurgical industry: quantitative packaging of smelting auxiliary materials, alloy powder, refractory materials and other industrial raw materials.
- Other fields: building materials (such as cement, gypsum powder), agricultural products (such as feed, fertilizer) of the large bag packaging needs.