Due to their high reliability and ability to operate in harsh environments, piston compressors occupy an important position in many applications requiring high-pressure gas transportation, storage, and pressurization. Our company provides customized compressor solutions tailored to the actual needs of each customer, ensuring optimal performance under specific working conditions.
Principle of Operation of Piston Compressor
The piston compressor operates based on the reciprocating motion of the piston within the cylinder, following these steps:
- Suction stage: The piston moves downward, reducing gas pressure inside the cylinder, causing the suction valve to open and allowing external gas to enter the cylinder.
- Compression stage: The piston moves upward, compressing the gas inside the cylinder, decreasing its volume and increasing its pressure.
- Exhaust stage: When the gas pressure reaches the desired level, the exhaust valve opens, and the compressed gas is discharged to the downstream system.
Through this cyclic process, piston compressors efficiently compress gases, making them ideal for applications requiring high discharge pressure and large discharge volumes.
Characteristics of Piston Compressor
- High displacement and low speed design: Reduces noise and vibration, provides stable high displacement, and ensures suitability for long-term operation.
- High volumetric efficiency: The volumetric compression principle enables efficient output even in a compact unit.
- API 618 standard compliance: Strict adherence ensures safety and reliability in high-pressure environments such as oil and gas.
- Diversified model selection: M type, D type, L type, P type, and more than 60 product specifications available. Compressor stages can be flexibly adjusted from first to sixth stage to meet different pressure requirements.
- Customized service: Professional customization for specific working conditions to meet the gas type, pressure, and flow requirements of each site.
Piston Compressor Applicable Conditions
- Gas lift gas extraction: Provides necessary gas pressurization to improve gas extraction efficiency in oil and gas field development.
- Single well pressurization: Pressurizes individual gas wells to enhance natural gas collection and delivery.
- Gas injection: Pressurizes gas for enhanced oil and gas recovery during oilfield extraction.
- Flue gas pressurization: Improves airflow during flue gas discharge and treatment processes.
- CNG stations: Compresses natural gas to high pressure for storage and transportation to meet automotive and industrial needs.
Application Areas of Piston Compressor
- Hydrogen industry: High-pressure hydrogen storage and transportation, crucial for automotive, fuel cell, and energy systems.
- Petrochemical industry: Compression of natural gas, ethylene, propylene, and other gases for refineries, chemical production, and gas transportation.
- Metallurgical industry: Supplies high-pressure gases for oxygen and nitrogen needs in smelting and metal refining processes.
- Silicon and fluorine chemical industry: Compresses hydrogen chloride, hydrogen fluoride, and other specialty gases for semiconductor and fluorine chemical manufacturing.
- Aerospace and nuclear power: Provides high-pressure gases to support stable operation of critical equipment.
- Pharmaceutical industry: Ensures high-purity gas compression required for drug production and stringent gas quality in experiments and manufacturing.
- Scientific research institutions: Delivers precise gas control and delivery for gas testing, laboratory research, and high-pressure gas storage applications.
Optional Configurations for Piston Compressor
- Skid-mounted: Easily and quickly assembled and transported for emergency and temporary needs.
- Non-skid-mounted: Designed for long-term stationary installations, offering greater stability and durability.
In addition, we offer specialized customization services to ensure that every compressor is perfectly adapted to your unique requirements and site conditions.