pyrolytic carbon black deep processing equipment set

Cracked Carbon Black Deep Processing Complete Set of Equipment Overview

Scrap tire cracking treatment effectively recovers rubber resources, with cracked carbon black accounting for about 30–35% of the cracking products. Although its performance is generally lower than commercial carbon black, deep processing can greatly enhance its properties and market application value. This not only maximizes resource utilization but also reduces secondary environmental pollution, offering broad application prospects and significant market potential.

Working Principle

The system begins by cracking waste tires using continuous high-temperature equipment and catalysts under negative pressure, decomposing rubber into crude carbon black and neutralizing some ash. A high-magnetic iron remover separates steel wire impurities, followed by ultra-fine grinding to achieve required fineness. Particle size is further controlled and classified to meet market demands. Surface modification via coating and continuous modification technology improves compatibility with polymers and enhances reinforcement. Wet granulation then converts ultrafine powder into granules, optimizing packaging, transportation, and reducing production costs.

Features

1. Whole process integration: Incorporates cracking, iron removal, ultra-fine grinding, activation/modification, and granulation into a fully integrated, efficient, and stable production system.
2. Intelligent control: Utilizes PLC industrial programmable controllers for fully automatic intelligent control and easy human-computer interaction, supporting both local and remote operation.
3. Environmental protection and energy saving: Designed for environmental safety with negative pressure, airtight and dust control, zero wastewater discharge, and optimized energy use.
4. Accurate crushing and modification: Combines ultra-fine grinding and modification for precise particle size and enhanced modification effect.
5. High capacity and low energy consumption: Horizontal crushing structure ensures efficient, energy-saving operation, supporting 24-hour continuous production.

Advantages

1. Cost-effective: Leverages 20+ years of industry experience to optimize process configuration, offering a market-competitive, cost-effective production line.
2. Flexible fineness adjustment: Integrated ultra-fine crushing and grading allow flexible fineness control to meet diverse customer needs.
3. Environmental protection and pollution-free: Advanced closed system and dust removal measures ensure clean, environmentally friendly production that meets industry emission standards.
4. Intelligent management: Intelligent control system supports human-machine interaction, automatic monitoring, and adjustment of key parameters for simplified operation and management.
5. Energy-saving and high efficiency: Streamlined production reduces equipment needs, lowers plant investment, utilizes waste heat, and improves efficiency and economic returns.

Application Areas

• Waste tire recycling and reuse: Recovers and upgrades carbon black from cracked tires for use as a filler and reinforcing agent in the rubber industry.
• Rubber products industry: Deep-processed carbon black meets the needs for high-quality rubber products as a reinforcing agent, pigment, and conductive material.
• Plastics industry: Modified carbon black improves plastic coloring and performance.
• Paint and ink industry: As a pigment, deep-processed carbon black offers superior dispersion and stability for paints and inks.
• Electronic battery industry: Used as a conductive additive in electronic products and battery materials.