skid mounted diaphragm compressor for metallurgical industry

Skid-mounted diaphragm compressors are ideal for a wide range of applications requiring high purity gas compression or the safe handling of hazardous, corrosive, toxic, explosive, or radioactive gases. The integrated skid-mounted design combines the compressor, drive, cooling system, and control system within a compact frame, enabling easy transportation, fast installation, and low-maintenance operation.

How Skid-Mounted Diaphragm Compressors Work

Unlike traditional piston compressors, diaphragm compressors use a flexible diaphragm to compress gas. The process includes:

1. Suction process: The diaphragm moves downward, reducing cylinder pressure and opening the suction valve to draw in gas.
2. Compression process: The diaphragm moves upward, compressing the gas, reducing its volume, and raising pressure.
3. Exhaust process: When set pressure is reached, the exhaust valve opens, and compressed gas is discharged to storage or pipelines.
4. Return process: The diaphragm resets for the next cycle.

The diaphragm isolates the gas from lubricants and mechanical parts, ensuring ultra-high purity (up to 99.999%) and preventing contamination or leakage. This design also reduces vibration and wear, increasing equipment longevity.

Features of Skid-Mounted Diaphragm Compressors

1. High purity gas compression: Diaphragm isolation guarantees no contact with lubricants, preserving gas purity.
2. No pollution and no leakage: Sealed design prevents lubricant contamination and gas leakage, perfect for high purity applications.
3. Large compression ratio: Achieves high-pressure output in a single stage, suitable for demanding applications.
4. Wide application range: Compresses pure, corrosive, toxic, flammable, explosive, or radioactive gases safely.
5. Low maintenance: Oil-free operation minimizes maintenance needs and operating costs.
6. Skid-mounted design: Integrated, compact, and easy to transport and commission, reducing onsite installation time.

Applicable Conditions

• Hydrogen refueling stations: High-purity hydrogen compression and storage, ensuring safety and quality.
• Polysilicon production: Compression and delivery of gases (hydrogen, nitrogen, etc.) in silicon manufacturing.
• Fluorine chemical industry: Safe, leak-free compression of highly corrosive gases (hydrogen fluoride, hydrogen chloride, etc.).
• Process pilot plants: Accurate gas compression for laboratory and small-scale production settings.
• Rare gas filling: Contaminant-free filling and delivery of helium, neon, xenon, and other rare gases.

Compressed Gases

• Hydrogen, nitrogen, oxygen, helium, xenon, krypton
• Hydrogen chloride, hydrogen sulfide, hydrogen fluoride, nitrogen trifluoride, silicon tetrafluoride, silane, and other specialty gases

Suitable for compressing gases with strict purity requirements, especially in high-demand industries and research.

Application Areas

1. Hydrogen industry: Compression and storage of high purity hydrogen for refueling stations and delivery systems.
2. Silicon industry: High-purity gas compression for polysilicon production and fine processing.
3. Fluorine chemical industry: Compression of corrosive gases to maintain purity and process stability.
4. Petrochemical industry: High purity gas compression for process needs, ensuring contaminant-free transport and treatment.
5. Metallurgy and medicine: Gas treatment in metallurgy and pure gas delivery in pharmaceutical production.
6. Aerospace and nuclear power: Key gas compression for high-precision, reliable gas supply in advanced fields.
7. Scientific research: Precise, high-purity gas compression for experimental and research needs.

Configuration Options

• Skid-mounted design: Easy transport and rapid deployment; fully customizable for different capacities and pressure ranges.
• Customized service: Tailored solutions based on specific customer requirements and site conditions.