skid mounted diesel rotary screw air compressor for drilling

Skid-mounted diesel screw air compressor adopts two-stage compression technology, the highest working pressure can reach 40bar, which can provide stable high-pressure air source for deep well drilling, mining, pipeline construction and so on.

Description

The equipment is equipped with heavy-duty diesel engines, such as Yuchai and Cummins, to ensure strong power and superior fuel economy. Meanwhile, it is equipped with intelligent functions, such as dual working condition switching, low-temperature startup, remote monitoring, etc., which enable it to operate efficiently in harsh environments. The skid-mounted design makes the equipment easy to transport and install, and is suitable for all kinds of outdoor construction scenarios.

skid mounted diesel rotary screw air compressor features:

  1. two-stage compression, high efficiency and energy saving:
    Adopting two-stage compression structure, compared with single-stage compression can provide higher exhaust pressure, and at the same time reduce energy loss, improve operating efficiency.
    Flexible design with poppet valve ensures that the equipment always maintains performance under different load conditions.
  2. Heavy-duty SKF bearings ensure stability and durability:
    The core component of the equipment adopts SKF high-strength bearings, which can withstand higher loads and ensure the reliability of long-time operation, and is suitable for high-pressure and high-load working environments.
  3. strong diesel power, adapt to harsh working conditions:
    Equipped with Yuchai, Cummins and other brands of heavy-duty diesel engines, with stronger power output, higher reliability and better fuel economy.
    The diesel drive mode makes it unnecessary to rely on external power supply, which is suitable for remote areas and environments without electricity.
  4. Dual working condition switching to meet different needs:
    The equipment supports two working modes, users can quickly switch according to the actual needs, to enhance operational flexibility.
    Applicable to different operating scenarios, such as drilling, mine blasting, pneumatic tool drive.
  5. low-temperature start, adapt to harsh climate:
    The equipment is equipped with fuel heating system, which can ensure normal startup in cold environment.
    The coolant is heated through the heat exchanger, which increases the temperature of the whole engine and lubricating oil, ensuring that the diesel engine can start smoothly even at sub-zero temperatures, which is suitable for operation in plateau and cold areas.
  6. High-efficiency after-cooling and air-water separation to optimize air quality:
    The after-cooler ensures that the outlet air temperature is not higher than the ambient temperature by 15°C, avoiding the high temperature gas affecting the operation of subsequent equipment.
    The vapor-water separator effectively removes water and impurities in compressed air to ensure the purity of the gas, suitable for use with the booster and other equipment.
  7. remote monitoring and intelligent control:
    The equipment is equipped with remote start-stop, monitoring and positioning system, which allows users to grasp the status of the equipment at anytime and anywhere, and improves the management efficiency.
    Remote diagnostic function can help find faults in advance, reduce equipment downtime and improve operation and maintenance efficiency.
  8. skid-mounted structure, easy transportation and installation:
    The equipment adopts skid-mounted design, which does not require complex installation works and facilitates rapid deployment and commissioning in the field construction environment.

The working principle of skid mounted diesel rotary screw air compressor:

  1. air intake and pretreatment:
    Equipment from the outside air intake, through the high-efficiency air filter to remove impurities, to protect the internal components of the compressor, to ensure the quality of air into the compression system.
  2. two-stage screw compression:
    First stage compression: Air enters the first stage screw rotor and is compressed to intermediate pressure.
    Intermediate cooling: Air is cooled down through the intermediate cooler to reduce energy consumption in the subsequent compression process.
    Second stage compression: After cooling, the air enters the high pressure screw chamber and is compressed to a maximum pressure of 40 bar.
  3. Cooling and air-water separation:
    The high temperature compressed air is cooled down by the after-cooler so that the temperature of the outlet air is not higher than the ambient temperature by 15°C.
    The vapor separator removes water from the air to improve the air quality and ensure that it is suitable for high-precision pneumatic equipment or pressurization system.
  4. Low temperature starting system:
    When starting at low temperature, the fuel heating system is activated, the fuel burner provides heat and heats up the coolant through the heat exchanger, which increases the temperature of the engine, lubricating oil and the whole machine to ensure that the equipment starts up smoothly in the cold environment.
  5. Remote monitoring and intelligent control:
    The equipment has built-in monitoring sensors, which can collect real-time data such as temperature, pressure and operation status, and transmit them to the user through the remote monitoring system.
    Remote start-stop and diagnostic functions enable the operator to manage the equipment at any time and improve the efficiency of use.

Application areas of skid mounted diesel rotary screw air compressor:

  1. Deep well drilling:
    The equipment can provide high-pressure air for oil, natural gas, geothermal and other drilling projects to support the stable operation of drilling equipment and improve drilling efficiency.
  2. Mining:
    Suitable for mine ventilation, pneumatic drilling, blasting operations, etc., providing a stable compressed air source for mining equipment.
  3. Pipeline construction and infrastructure:
    Provide reliable air power support for pneumatic equipment in large-scale pipeline laying, urban infrastructure construction (such as highways, bridges, tunnels), railroad construction and other projects.
  4. Industrial manufacturing and pressurization system:
    It can be used in iron and steel, chemical industry, metallurgy, shipbuilding and other industries to drive all kinds of pneumatic equipment or as a pre-stage air source for pressurizer.
  5. Remote area operation:
    As the equipment is driven by diesel fuel, it can work normally under the environment of insufficient power supply or no power, suitable for field construction, plateau operation, and severe cold areas.
Technical Parameters
skid mounted diesel rotary screw air compressor for drilling
Model Working Pressure
(mpa)
Air Capacity
(m3/min)
Engine Power(HP) Air Outlet
Connector
Weight(kg) Dimension(LxWxH mm)
KSZJ-18/17A 1.7 18 Yuchai 220 HP G2x1, G3/4x1 2200 2800x1520x1780
KSZJ-18/18 1.8 18 Yuchai 260 HP G2x1, G3/4x1 2700 3050x1800x1800
KSZJ-29/23G 2.3 29 Yuchai 400 HP G2x1, G3/4x1 4050 3500x1950x2030
KSZJ-29/23-32/17 1.7 to 2.3 29 to 32 Yuchai 400 HP G2x1, G3/4x1 4050 3500x1950x2030
KSZJ-35/25-38/20 2.5 to 2.0 35 to 38 Yuchai 550 HP G2x1, G3/4x1 4500 3500x1950x2320
KSZJ-35/25-38/20K 2.5 to 2.0 35 to 38 Cummins 550 HP G2x1, G3/4x1 4500 3500x1950x2200