Adopting the maximum 40bar pressure design and equipped with two-stage compression technology, it can provide a stable high pressure air source under high load operating conditions. Its skid-mounted design not only facilitates transportation and installation, but also provides a stable supply of high-pressure air in harsh environments, which improves work efficiency and reduces operating costs.
The equipment is equipped with heavy-duty diesel engines, such as Yuchai and Cummins, to ensure that it can still work stably in the absence of power supply or harsh environments. Meanwhile, it is equipped with intelligent functions such as double working condition switching, low-temperature startup, remote monitoring, etc., which greatly improves the operation convenience and work efficiency.
skid mounted diesel screw air compressor features:
- two-stage compression technology, higher energy efficiency:
Adopting two-stage screw compression system, it is more efficient than single-stage compression, which can reduce energy consumption, reduce gas exhaust temperature and improve equipment life.
With flexible design and poppet valve adjustment, it can adapt to different working requirements and improve the stability of operation.
- High-strength SKF bearing ensures long-term stable operation:
Adopting SKF heavy-duty bearings to withstand higher loads and prolong service life, even under high temperature, high pressure and high vibration environment, it can also run stably.
- strong power system, adapt to complex working conditions:
Equipped with Yuchai, Cummins and other well-known brands of diesel engines, strong power, superior fuel economy, even at high altitude, poor temperature and other environments can still work efficiently.
Diesel-driven, no need to rely on external power, suitable for field operations or areas with unstable power supply.
- Dual working conditions mode, flexible to adapt to different needs:
The equipment supports 33m³/min, 25bar and 26m³/min, 35bar two operating modes, users can switch freely according to the actual needs, improve the adaptability and efficiency of the equipment.
The operation of working condition switching is simple and fast, which greatly improves the working flexibility.
- low-temperature start-up system to ensure normal operation in cold environment:
Equipped with fuel heating system, through the combustion of heating coolant, lubricating oil and the whole machine components, so that the equipment in the low-temperature, high-cold environment can be started quickly, to avoid the problem of starting difficulties caused by low temperature.
Suitable for plateau and cold area operation, such as Tibet, Xinjiang, Russia, Canada and other low-temperature environments.
- High-efficiency after-cooling and air-water separation to optimize air quality:
The aftercooler ensures that the exhaust temperature is not higher than the ambient temperature by 15°C, preventing the high temperature gas from affecting the performance of the subsequent equipment.
The vapor-water separator effectively removes water and impurities from the compressed air, improving air quality and making it suitable for equipment with requirements for gas purity (such as pressurizers).
- Intelligent monitoring system, remote management is more efficient:
The equipment is equipped with remote start-stop, data monitoring, GPS positioning function, the operator can remotely control the equipment through cell phone or computer, real-time grasp of the operating status.
The monitoring system can record the running data of the equipment, help users to carry out maintenance management and improve the service life of the equipment.
- skid-mounted structure, convenient transportation and installation:
Adopt modular skid-mounted design, can be quickly deployed, without complex installation works, suitable for field, temporary construction, remote area operation.
The working principle of skid mounted diesel screw air compressor:
- air intake and pretreatment:
The ambient air enters the screw compressor through the filter to effectively remove dust and impurities and protect the internal components of the compressor.
- two-stage screw compression:
The first stage of compression: air is compressed by the screw rotor to intermediate pressure and enters the intermediate cooler to cool down and reduce the energy consumption of subsequent compression.
Second stage compression: Air enters the high pressure screw chamber and is further compressed to a maximum of 40 bar and then enters the after-cooling system.
- Cooling and air-water separation:
The after-cooler cools the compressed air to no more than 15°C above the ambient temperature, preventing the high temperature from affecting the subsequent use.
The vapor separator removes excess water and improves the purity of the gas to ensure that it is suitable for precision equipment.
- low-temperature starting system:
After the fuel heating system is started, the water pump pumps the coolant to the heat exchanger for heating, while the fuel combustion provides heat to keep the coolant and lubricating oil at a suitable temperature to ensure that the equipment can be started normally in a cold environment.
- intelligent control and remote management:
Through the intelligent monitoring system, users can remotely view the operating status, control start and stop, and carry out equipment fault diagnosis to improve the efficiency of operation and maintenance.
Application areas of skid mounted diesel screw air compressor:
- Deep well drilling:
Suitable for oil, natural gas, geothermal wells and other deep well drilling operations, providing high-pressure gas source for drilling equipment to improve drilling efficiency.
- Mining:
Used for pneumatic drilling, mine ventilation, blasting operations, etc., providing stable compressed air for mining equipment to ensure continuous operation.
- Infrastructure construction:
Provide high-pressure air support in highway, railroad, bridge, tunnel, city pipe network and other projects, such as driving pneumatic tools, spraying equipment, concrete mixing plant, etc.
- Industrial manufacturing:
Suitable for steel, chemical, metallurgy, shipbuilding and other industries, providing high quality compressed air for production equipment to improve production efficiency.
- Booster system:
It can be used as the pre-stage air source of booster to meet the needs of high-pressure transportation, blowing, cleaning and other operations, and improve the operational stability of the booster.
- Remote or no electricity area operation:
Due to diesel drive, it is not limited by power supply, which is suitable for field construction, remote drilling, alpine operation and other environments.