nested wave springs KLR series with very good stability

Nested wave springs, also known as multi-layer peaked wave springs, are a type of nested (parallel) wave spring.

Description

Nested Wave Springs are high-performance, multi-layer springs designed to deliver substantial force and precise spring characteristics, especially in applications where space is limited. With a structure featuring 3 to 5 waves of active coils and multiple layers in direct contact, these springs generate force proportional to the number of coils, making them ideal replacements for disc springs in many scenarios.

Key Features & Benefits

  • Multi-Layer Design: The stacked-peak configuration allows the lower surface of the upper coils to contact the upper surface of the lower coils, maximizing force output while retaining precise spring properties.
  • High Force Output: The force produced is proportional to the total number of coils, enabling large force generation within a compact footprint.
  • Material Options: Available in various materials and finishes, commonly stainless steel for excellent tensile strength, fatigue resistance, corrosion resistance, and performance up to 200°C.
  • Precise Characteristics: Maintains a consistent spring constant and reliable operation even in confined axial or radial spaces.
  • Durability: Resistant to corrosion and wear, ensuring long service life and stable appearance in demanding environments.

Applications

  • Pressure Relief Valves
  • Surface Seals
  • Sliding Clutches
  • Bearing Preload: Eliminates bearing runout and vibration, reduces noise, and improves smoothness and bearing life.
  • Electrical Connectors
  • Other compact mechanical systems requiring precise spring force and minimal space usage

Nested Wave Springs are the optimal solution for providing high force, precise control, and reliability in compact installations. Their advanced multi-layer design and robust material options make them indispensable for critical applications in industrial, automotive, and electrical engineering.

Technical Parameters
Item No.Operates in
Bore Diameter(mm)
Clears Shaft
Diameter(mm)
Load(N)Work Height(mm)Free Height(mm)Spring Rate(N/mm)
KLR-0050-L212.79.0262.31.472.6255
KLR-0050-L312.79.0295.681.682.8482.4
KLR-0062-L215.8811.3891.52.9262.5
KLR-0062-L315.8811.3133.51.733.1593.6
KLR-0075-L219.0513.28124.61.833.5871.2
KLR-0075-L319.0513.28186.92.083.84106.8
KLR-0087-L222.2315.88142.41.883.3895.2
KLR-0087-L322.2315.88213.62.183.68142.8
KLR-0100-L225.418.82160.21.884.8354.3
KLR-0100-L325.418.82240.32.185.1381.4
KLR-0112-L228.5820.51782.344.1796.6
KLR-0112-L328.5820.52672.694.52145.1
KLR-0125-L231.7523.39195.82.394.19108.9
KLR-0125-L331.7523.39293.72.794.6163.3
KLR-0137-L234.9326.24213.62.395.1677.4
KLR-0137-L334.9326.24320.42.795.56115.9
KLR-0150-L238.128.85231.42.44590.5
KLR-0150-L338.128.85347.12.95.46135.6
KLR-0162-L241.2831.72249.22.446.168.1
KLR-0162-L341.2831.72373.82.96.55102.2
KLR-0175-L244.4535.312672.444.04166.4
KLR-0175-L344.4535.31400.52.94.5249.6
KLR-0187-L247.6338.28284.82.444.6131.3
KLR-0187-L347.6338.28427.22.95.05196.9
KLR-0200-L250.841.3302.62.974.11262
KLR-0200-L350.841.3453.93.584.72392.9
KLR-0212-L253.9844.27320.42.974.47213.2
KLR-0212-L353.9844.27480.63.585.08319.7
KLR-0225-L257.1547.32338.22.974.9175.7
KLR-0225-L357.1547.32507.33.585.51263.6
KLR-0237-L260.3349.893562.975.18160.1
KLR-0237-L360.3349.895343.585.79240.3
KLR-0250-L263.551.92373.82.975.33158.7
KLR-0250-L363.551.92560.73.585.94238.2
KLR-0262-L266.6854.84391.62.975.87134.6
KLR-0262-L366.6854.84587.43.586.48202
KLR-0275-L269.8557.94409.43.535.21242.2
KLR-0275-L369.8557.94614.14.295.97363.3
KLR-0287-L273.0361.01427.23.535.59208.6
KLR-0287-L373.0361.01640.84.296.35312.7
KLR-0300-L276.263.984453.535.99180.8
KLR-0300-L376.263.98667.54.296.76271.3
KLR-0312-L279.3866.8462.83.536.45157.9
KLR-0312-L379.3866.8694.24.297.21236.6
KLR-0325-L282.5567.87480.63.536.12185.3
KLR-0325-L382.5567.87720.94.296.88277.9
KLR-0337-L285.7370.89498.43.536.58163.1
KLR-0337-L385.7370.89747.64.297.34244.5
KLR-0350-L288.973.86516.23.537.11144.2
KLR-0350-L388.973.86774.34.297.87216.3
KLR-0362-L292.0876.865343.537.7128.1
KLR-0362-L392.0876.868014.298.46192.2
KLR-0375-L295.2579.78551.83.538.36114.5
KLR-0375-L395.2579.78827.74.299.12171.7
KLR-0387-L298.4382.68569.63.539.07102.6
KLR-0387-L398.4382.68854.44.299.83153.8
KLR-0400-L2101.686.94587.43.535.49301.5
KLR-0400-L3101.686.94881.14.296.25452.2