frac pump truck for advanced well fracturing operations

A frac pump truck is a specialized vehicle designed for hydraulic fracturing operations in oil and gas fields. It is capable of injecting high-pressure fracturing fluids and proppants into wells, effectively enhancing oil and gas production, and is an essential piece of equipment in modern oil and gas development.

Description

Frac Pump Truck Overview

A frac pump truck is a specialized engineering vehicle used for stimulation and production enhancement in oil and gas fields. Equipped with a powerful drive system, the frac pump truck injects large volumes of high-pressure fluids into the wellbore to break the formation and deliver proppants into fractures, thereby facilitating the release of oil and gas. These vehicles typically integrate a chassis, power unit, transmission, high-pressure pump assembly, cooling system, and control module, offering high mobility and a high degree of functional integration. Frac pump trucks can operate individually or in fleets, meeting the needs of various scales of fracturing operations.

BHL140 Frac Pump Truck

  • Fitted with a QZ2800 five-cylinder high-pressure pump, it delivers high flow rates and robust performance, making it ideal for large-scale fracturing projects.
  • The optimized power transmission structure makes operation more intuitive and ensures greater safety and reliability during operation.
  • Key components are designed with wear-resistant and anti-corrosion processes, extending the service life and enabling long-duration, efficient operation.
  • Supports collaborative operation with multi-brand equipment systems, utilizing the J1939 bus communication protocol to enhance coordination and stability in multi-unit operations.

BHL105 Frac Pump Truck

  • Equipped with a QZ2500 five-cylinder plunger pump, it meets the fracturing demands of various well types and complex working conditions.
  • The power system features a 2500-horsepower engine paired with a high-performance transmission, ensuring smooth output and superior efficiency.
  • The compact structure allows for easy installation and maintenance, reducing daily operational and maintenance costs.
  • Wear-resistant and corrosion-resistant materials are used for key components, ensuring stable performance even under high-intensity operations.
  • The control system supports networking with equipment from multiple manufacturers, enabling flexible scheduling and management for large-scale fracturing operations.

Application Fields

Frac pump trucks are widely used in the fracturing and production enhancement of unconventional oil and gas resources such as shale gas and coalbed methane, as well as conventional reservoirs. Whether for deep or shallow wells, frac pump trucks provide efficient fracturing solutions tailored to various geological conditions. They are suitable for single-well independent fracturing as well as multi-well simultaneous operations, significantly improving oilfield development efficiency and serving as essential equipment for modern oil and gas production enhancement.

Technical Parameters
frac pump truck for advanced well fracturing operations
ModelKHL105-1400BHL105-1800BHL105-2000BHL105-140-2500ABHL140-2800
Maximum Working Pressure105 MPa105 MPa105 MPa140 MPa140 MPa
Maximum Flow Rate2188 L/min (5")3099 L/min (5.5")3083 L/min (5")3124 L/min (4.5")3126 L/min (4.5")
Plunger Diameter4", 4.5", 5"4", 4.5", 5", 5.5"4", 4.5", 5", 5.5"4", 4.5", 5"3.75", 4", 4.5", 5"
Overall Dimensions10800x2500x3700 mm11000x2500x3700 mm10950x2500x3500 mm11200x2500x3500 mm11800x2500x4000 mm
Total Weight30 tons31 tons34 tons38 tons43.5 tons
ConfigurationTruck-mounted, skid-mounted, trailer-mounted
High Pressure Plunger PumpTZ1800 TypeTZ1800 TypeQZ2500 TypeQZ2500 TypeQZ2800 Type
Secondary ChassisBaotou Beiben, CNHTC, MAN, Mercedes-Benz
Mounted EngineCummins, MIT, Caterpillar
Engine Power (KW)1400 hp2000 hp2250 hp2500 hp3000 hp
Hydraulic TransmissionALLISON, KAIXING
Control SystemNetwork Control System, Local Control System
High Pressure Manifold System (MPa)105 MPa105 MPa105 MPa140 MPa140 MPa
OtherOverpressure Safety Device, Mechanical Overpressure Protection